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  • Services
    • CNC Plasma Cutting
    • Sheet Metal Folding
    • MIG Welding
    • Steel Supply
  • Videos
  • Shop
  • Projects
  • Contact

Classic VW MK2 Golf GTI Welding Project


This Volkswagen MK2 GTI 16V Golf came in as a rolling shell for welding on the arches, sills, scuttle-panel, jacking points and battery tray.

The car wasn't in too bad shape but had rot in the usual places. Most of the new panels that we fitted were reproduction and needed a small amount of adjusting before being welded in. Any panels that were unavailable were fabricated in-house. 

One of the biggest jobs was completely rebuilding the area around the bonnet hinge sections on each side, including areas under scuttle-panel which all had to be fabricated from scratch.
MK2 Golf Passenger side door post before welding- inner and outer skin rotted out
MK2 Golf Passenger side door post- rot chopped out ready for welding repair
MK2 Golf Passenger side door post- inner skin welding repair
MK2 Golf Passenger side door post outer skin welding repair
MK2 Golf Inner Sill strengthening panel- In need of some repair
MK2 Golf passenger side rear jacking point chopped out ready for repair section
MK2 Golf outer sill tacked into position
MK2 Golf drivers rear wheel arch inner and outer lip replaced
MK2 Golf fuel filler neck mounting point rotted out
MK2 Golf fuel filler neck mounting point
MK2 Golf fuel filler neck mounting point repaired
MK2 Golf passenger side aerial mounting hole in wing welded up
MK2 Golf scuttle-panel corner rotted out
MK2 Golf bonnet hinge mounting point- poorly repaired at some point
MK2 Golf passenger side scuttle-panel corner removed to show filler and rot
MK2 Golf inner wing/hinge mounting point- showing poor previous repairs
MK2 Golf passenger side inner wing hinge mounting point starting to be rebuilt
MK2 Golf passenger side inner wing hinge mounting point- box section fabricated and repaired
MK2 Golf passenger side inner wing hinge mounting point- box section fabricated and repaired
MK2 Golf passenger side inner wing hinge mounting point- box section fabricated and repaired
MK2 Golf passenger side inner wing hinge mounting point- box section fabricated and primed
MK2 Golf reproduction scuttle panel welded in
MK2 Golf driver side scuttle panel rotted out
MK2 Golf driver side bonnet hinge mounting point rotted out
MK2 Golf driver side corner under scuttle-panel rotted out
MK2 Golf driver side bonnet hinge mounting point rotted out
MK2 Golf driver side bonnet hinge mounting point rotted out
MK2 Golf lower windscreen edge rotted out
MK2 Golf lower windscreen edge repaired
MK2 Golf new scuttle panel fitted

Volkswagen Mk2 Golf Restorations are a Speciality at Rotbox Rustorations

Our head fabricator Matt has always owned and driven classic VWs. His first car was a VW MK2 Golf GTI and his second was a VW MK1 Golf caddy so he’s not only worked on them as a qualified mechanic but also as a passionate enthusiast.  
 
From custom roll cages to bare metal restorations, with a thorough understanding of these cars we find no job too big or too small and as a specialist in water-cooled VWs, we know the VW Golf's problem areas and the correct methods to restore them back to how Volkswagen intended.
 
At Rotbox Rustorations we work on all VW Golf models. Whether the humblest base model or a top spec GTI, MK1 to MKVII, we'll give the same attention to detail into each and every restoration and modification project we undertake. 

AWESOME WELDING AWAITS.

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About

We're a dedicated, independent fabrication company based in rural North Yorkshire that specialises in light general fabrication work including CNC plasma cutting and CNC sheet metal bending.
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Email: [email protected]
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Unit 2, Pickhill, Thirsk, North Yorkshire, YO7 4JU